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Climbing Wall Welded Steel Frame Structure
Bouldering Climbing walls and Top-Roping Climbing walls in require solid support frames. The design, welding an installation process are a very engineering and relatively complex job.
Currently, we work clients based on the following process.
- The client is responsible for the engineering design. Provide profile information, frame layout, and detailed drawings (including the length of each profile after cutting, and the specific welding areas between the profiles)
- We start the cutting, welding, surface treatment, and assembly of the profiles according to the drawings.
- The whole project price would cover 2 main parts:
- Firstly: Raw material Cost.
- Secondly: Steel fabrication, including cutting, drilling, welding and assembly with bolts.
2 Main points to guarantee a strong Steel Structure:
- Raw materials up to standard.
- Welding quality.
The climbing wall brace we provide will save you 20%-30% of your project budget.
You must want to know more details, get in touch with us now!
Benefits that you would gain to buy steel structure from Leeta.
- A variety of international standards of steel profiles are available in stock, including Australian Standard, British Standard, European Standard, and many other international standards.
- Leeta offers flexible choices of steel section standards that would reduce your budget to a certain extent.
- We can offer our customers Chinese standard steel sections/bars, tubes, pipes with the same mechanical strength as per your country's standard. Although the dimensional details of the profiles are different, the decisive mechanical strength is in full compliance with international standards.
- All sections are produced by well-known steel mills in China, with guaranteed quality.
- Each batch of raw materials is equipped with raw material certification that would be shared with clients.
- Electrodes for "SP" welds have a nominal tensile strength of 490Mpa.
- High Strength Bolts M16 Class 8.8.
- All edges are rounded to a radius of 3mm to prevent sharp edges.
- Weldings are done by qualified welders.
- Unless shown as a bolted connection, all plates and sections are welded all around.
- For SP Welds, 100% visual scanning (VS) and 50% visual examination (VE), and 5% of either magnetic particle testing (MT) or ultrasonic/radiographic testing (UT).
- For GP Welds, 100% visual scanning (VS) and 25% visual examination (VE).
- Welds for anchor connections: 100% magnetic particle testing (MT) or ultrasonic/radiographic.
- Testing: Electrodes for "SP" welds shall have a nominal tensile strength of 490Mpa.
- Unless shown as a bolted connection, all plates and sections indicated in contact shall be welded all around.
- All tubular sections are fully sealed. Seal plates shall be 3mm thk. Where tubular sections are to be hot-dipped galvanized provide adequate vent and drainage holes.
- Unless noted otherwise:
All shop welds are for structural purposes (SP).
All site welds shall be general-purpose (GP).
All shop welds shall be equal to the thinnest plate being welded.
All butt welds shall be complete penetration.
QUALITY TESTS REPORTS, CERTIFICATES
Steel Structure Size Specification Chart
Chart 1: Standard: AS/NZS 3679.1 Application Countries: Australia/New Zealand Standard
| SECTION | GRADE(Map) |
|---|---|
| UB, UC, PFC, TFB, EA, UA, FLATS | 300 to AS/NZS 3679.1 |
| WB and WC | 300 to AS 3679.2 |
| CIRCULAR HOLLOW SECTIONS | 250L0 to AS/NZS 1163 |
| SQUARE HOLLOW SECTIONS | 450L0 & 350L0 to AS/NZS 1163 |
| RECTANGULAR HOLLOW SECTIONS | 450L0 to AS/NZS 1163 |
| PLATE | 300 to AS/NZS 3678 |
| Application | The connection between plywood for Commercial, Industrial Climbing wall |
Steel profile chart
| Steel profile | Picture | Grade | Dimension and properties Standard |
|---|---|---|---|
| Universal Beams |  | S355JR | BS4-1:2005 |
| Universal Columns |  | S355JR | BS4-1:2005 |
| Parallel Flange Channels |  | S355JR | BS 4: Part 1: 2005 |
| Equal Angles |  | S355JR | BS EN 10056-1: 1999 |
| Bearing Piles |  | S355JR | BS4-1:2005 |
| Bearing Piles |  | S355JR | BS4-1:2005 |
| Cold-Formed Circles |  | S355JR | BS EN 10219 |
| Cold-Formed Squares |  | S355JR | BS EN 10219 |
| Cold-Formed Rectangular |  | S355JR | BS EN 10219 |
| Large Universal Flats | AVAILABLE IN 6/6.3 METRE LENGTHS |
90% OF OUR CLIENTS ALSO NEED BELOW HARDWARE FOR THEIR CLIMBING WALL PROJECTS. HOW ABOUT YOU?
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